A. Abel
T. Griemsmann
M. Müller
J. Hermsdorf
S. Kaierle
N. Hantke
J.
T. Sehrt
L. Overmeyer
E.
J. Breitbach
C. Klose
H.
J. Maier

Comparison of laser energy absorption between Thulium and Ytterbium laser for PBF-LB of magnesium WE43

Tagungsband 6. Symposium Materialtechnik
2025
Type: Zeitschriftenaufsatz (non-reviewed)
Abstract
Additive manufacturing of magnesium WE43 components, especially in powder bed fusion of metals using a laser beam (PBF-LB/M), offers promising applications for bioresorbable, patient-specific implants. However, significant challenges persist in PBF-LB/M of magnesium. The primary hurdle is strong processing emissions, resulting from magnesium’s low boiling point (1110 °C), which is exceeded in the high-temperature zone of the laser beam during PBF-LB-processing. High peak temperatures result from the energy input required to melt the oxides and alloying elements (4 wt.-\% Yttrium and 3 wt.-\% rare earth elements). The literature indicates that at room temperature, the laser absorption in magnesium at a wavelength of 1070 nm in magnesium is very low (6.6 \%) and that it could be improved by a factor of ≈ 3 to 19.5 \% at 1958 nm. This study investigates the potential of a novel thulium laser source with a wavelength of 1958 nm by studying the absorption coefficients and heat-up rates in magnesium WE43 powder. While optical measurements regarding the reflectivity of a broadband light source on WE43 powder showed a slight 3.1 \% increase in absorption, diffuse reflectance infrared fourier transform spectroscopy measurements showed an increase in reflectivity compared to an aluminum reference in the 1958 nm range of 8.2 \%. Furthermore, heat-up rate experiments revealed a 4.7-fold improvement under thulium laser radiation. These findings underscore the potential of thulium lasers to overcome current limitations in magnesium alloy processing for PBF-LB/M.